In industrial manufacturing, the metal processing industry includes manufacturing processes such as material forming, parts machining, and surface treatment. Facing the market demand for high-precision parts, modern metal processing has relied on CNC (Computer Numerical Control) machine tools to overcome the process and precision problems on complicated parts by traditional lathes and milling machines in the past.
When customers send us a development inquiry, we will start a feasibility study in cross-functional communication before quotation. In consideration of mechanics of materials, machining accuracy, capacity loading, competitiveness, plant equipment, and any factor during production which may have an impact on the environment, with full communication in advance with customers, we will finalize to quote or not.
Prototype is the first sample of components which is made before production for verification. For those industries which need high precision metal parts for machinery working such as aerospace industry, semiconductor industry, biomedical electronics, military industry, etc.
Metal material is a general term of pure metal or alloy in industry. Common pure metal includes gold, silver, copper, iron, aluminum, tin, nickel, lead, zinc, carbon, etc. Combining two or more metals or non-metals is called alloy.
The forming of parts mainly goes through two different processes. The first process is to shape the metal material through a variety of molds, generally in rolling, casting, forging, extrusion, drawing, stamping, etc., and the tool for shaping the metal material is called a mold. The types of forming molds provided by WKPT are: extrusion molds, pressure casting molds, gravity casting molds, sand casting molds, hot and cold forging molds, stamping molds, etc.
Metalworking is the process of shaping and reshaping metals to create parts, assemblies, and large scale structures. The historical roots of metalworking applications span thousands of years in cultures and civilizations. It has been discovered through the smelting of ores and hot forging of harder metals, the toughness and ductility of metals can be developed into useful tools.
The last part of the precision machining solutions provided by WKPT is packaging and logistics. A good packaging can provide effective protection for the finished products. With logistics transportation by sea, air and land, the finished products can be delivered to the customers safely without errors.
Therefore, the complete metal machining process should start with the verification of part model sketch or prototype sample, following by procurement of specific metal materials, and to mold design, casting molding of metal forming. And then development of clamps and jigs before CNC machining, finally to the process of machining, surface treatment, assembly, welding and verification. The metal processing solution defined by WKPT is to evaluate a complete process, and propose a turnkey service value of production management, digital monitoring, quality control and technology optimization, etc.
CNC (Computer Numerical Control) tools machine have overcome the problems of process and precision in producing complex parts. Precision metal machining starts from the verification of part model sketches.
Our service value also improves capacity utilization and production yield because of real-time production and quality monitoring. In addition, the infrastructure of smart manufacturing realizes the metal processing from mechanization, digitization to intelligentization.