High-Strength Ductile Iron Bearing Housing | Material Handling Equipment Solutions
Ductile Iron Bearing Housing | Forklift Balance Wheel Component | Lifting System Part
Precision-Machined Bearing Housing | Mast Support System Manufacturing
The load wheel bearing housing of a forklift must withstand operational loads while maintaining bearing positioning accuracy. Manufactured from ductile iron with precision-machined bores, it represents a typical industrial load-bearing structural component.
The manufacturing challenges of balance wheel bearing housings lie in establishing a stable datum system from casting blank to finished product to ensure subsequent machining accuracy. The center bearing bore must meet coaxiality and surface roughness requirements for proper bearing installation and operation. The positional tolerance of corner screw holes and side threaded holes directly affects assembly quality with the chassis. Finally, parallelism control between bottom and top surfaces is critical to prevent runout after installation.
The cutting characteristics of high-strength ductile iron also present challenges: the high-strength spheroidal graphite accelerates tool wear, requiring appropriate cutting parameters and tool selection; although the material itself has good damping characteristics, adequate clamping rigidity must still be maintained during machining to prevent chatter marks from compromising surface finish.
WKPT possesses multi-axis machining capabilities for holes on multiple surfaces, sufficient machine rigidity and precision to control positional tolerances, extensive process planning expertise for cast iron characteristics, and consistent surface treatment capabilities to provide corrosion protection.
Product Applications
Material Handling Equipment, Industrial Handling Machinery
AGV Automated guided vehicles, forklifts, lift platforms, vertical forklifts, self-propelled forklifts, pallet trucks, hydraulic trucks, hydraulic pallet trucks, hydraulic platform trucks, warehouse equipment, aerial work platforms, aerial lifts, forklifts, electric pallet trucks, electric hydraulic trucks, electric forklifts, cage trucks
Product dimensional measurement Material property testing Statistical process control View More...
Beyond Cast Iron: Your One-Stop Bearing Support Solution Supply Partner
For load-bearing components such as bearing housings, material selection typically involves evaluating gray cast iron, ductile iron, and cast steel. Gray cast iron offers the lowest cost and excellent machinability, but its tensile strength and toughness are limited, making it unsuitable for impact loads. Cast steel provides the highest strength but comes at greater cost and presents machining challenges. Ductile iron offers an optimal balance among the three, making it particularly suitable for structural components subject to dynamic loads while maintaining machining efficiency.
WKPT has accumulated extensive experience in machining ductile iron components, with comprehensive expertise spanning process planning, fixture design, and quality control. If you have requirements for load-bearing structural components, bearing housings, brackets, mounting brackets, or other cast iron parts, we welcome the opportunity to discuss your needs. Whether you require technical guidance during material selection or complete manufacturing solutions, we can evaluate the process feasibility and cost-effectiveness of various material options and provide end-to-end solutions from design through mass production.
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