WKPT discovered abnormal tool vibration during a
machining process and immediately initiated a root cause analysis. The team
employed the 4M1E method to comprehensively investigate the causes of the
problem. This serves as one of many root cause analysis examples in the
manufacturing sector. Based on the investigation results, the company designed
and implemented a complete solution:
What is EGR? How does EGR contribute to environmental protection?
Introduction to common EGR materials, quality standards, and development
trends.
The casting industry predominantly manufactures cast
iron parts, with non-ferrous metals comprising a minority share. Casting
products find applications across various sectors, including transportation,
agricultural machinery, construction engineering, renewable energy, and medical
engineering. In the automotive and aviation industries, heightened
environmental awareness has spurred the development of lightweight products to
minimize energy consumption, prompting advancements in casting technology. This
article provides a brief overview of the evolving development trends in casting
technology in response to market demands.
Process optimization represents a cutting-edge approach to sustainable manufacturing, utilizing advanced cutting force mechanics simulations and smart manufacturing technologies to minimize environmental impact. WKPT's innovative "Production Process Upgrade with Smart Manufacturing for Automotive Component" project employs sophisticated algorithms to analyze chip thickness, cutting force, spindle load, and tool load at each point along machining tool paths. Through precise feed rate adjustments and 3D simulation software, this technology optimizes machining programs to reduce unnecessary power consumption, protect equipment, and significantly lower carbon emissions while maintaining superior product quality and precision.
Thread machining services: thread turning, thread milling, and thread tapping. Thread turning involves cutting with shaping tools or thread tools on a rotating workpiece, suitable for precision manufacturing of internal and external threads in small quantities.